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Rational design of plastic packaging for alcoholic beverages

Abstract : The view of plastic food packaging turned from useful to a major source of contaminants in food and an environmental threat. Substituting glass by recycled or biosourced plastic containers reduces environmental impacts for bottled beverages. The thesis developed a 3D computational and optimization framework to accelerate the prototyping of eco-efficient packaging for alcoholic beverages. Shelf-life, food safety, mechanical constraints, and packaging wastes are considered into a single multicriteria optimization problem. New bottles are virtually generated within an iterative three steps process involving: i) a multiresolution [E]valuation of coupled mass transfer; ii) a [D]ecision step validating technical (shape, capacity, weight) and regulatory (shelf-life, migrations) constraints; iii) a global [Solving] step seeking acceptable Pareto solutions. The capacity to predict shelf-life of liquors in real conditions was tested successfully on ca. 500 hundred bottle min iatures in PET (polyethylene terephthalate) over several months. The entire approach has been designed to manage any coupled mass transfer (permeation, sorption, migration). Mutual sorption is considered via polynary Flory-Huggins formulation. A blob formulation of the free-volume theory of Vrentas and Duda was developed to predict the diffusion properties in glassy polymers of water and organic solutes in arbitrary polymers (polyesters, polyamides, polyvinyls, polyolefins). The validation set included 433 experimental diffusivities from literature and measured in this work. The contribution of polymer relaxation in glassy PET was analyzed in binary and ternary differential sorption using a cosorption microbalance from 25 to 50°C. Part of the framework will be released as an open-source project to encourage the integration of more factors affecting the shelf-life of beverages and food products (oxidation kinetics, aroma scalping).
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  • HAL Id : tel-02888341, version 1


Yan Zhu. Rational design of plastic packaging for alcoholic beverages. Chemical and Process Engineering. Université Paris Saclay (COmUE), 2019. English. ⟨NNT : 2019SACLA020⟩. ⟨tel-02888341v1⟩



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